Idler Gear Shaft

Idler Gear Shaft
Details:
Shaft Diameter: Φ15–Φ50 mm
Length: 60–250 mm
Material: 40Cr, 42CrMo
Heat Treatment: Quenching & Tempering + High-Frequency Hardening
Radial Run-Out: ≤0.015 mm
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Description
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A Small Part with a Big Job

 

This idler gear shaft supports the idler gear in your shuttle shift system. The idler gear engages during reverse to change the rotation direction. At Yancheng Botu Transmission Machinery, we manufacture this shaft from 40Cr steel. It undergoes quenching and tempering, followed by high-frequency hardening of the journal. The smooth sections are precision ground, allowing the idler gear to spin freely with minimal run-out. A precise idler gear shaft ensures quieter and smoother reverse operation.

High Wear Resistance and Low Run-Out

 

The journal is high-frequency hardened to HRC 50–55, providing excellent wear resistance. The idler gear bushing works with this shaft for a long service life without significant wear. Radial run-out is controlled to ≤0.015 mm after grinding, ensuring smooth, noise-free rotation. Tempering gives the shaft strong overall durability, enabling it to withstand the side forces from idler gear meshing. This small component performs a critical role in your transmission system.

Precision Matters

 

Although small, the idler gear shaft requires high precision. Journal roundness and radial run-out are strictly controlled to ensure smooth gear operation. Orders start at 50 pieces, and mixed orders are supported, allowing different sizes and models in a single MOQ-a solution ideal for repair part buyers. Every journal undergoes 100% go/no-go gauge inspection, with spot checks on radial run-out using a run-out tester. Any part out of specification is scrapped; no defective parts leave the factory.

 

Specifications Table

 

ItemParameter
Shaft DiameterΦ15–Φ50 mm
Length60–250 mm
Material40Cr, 42CrMo
Heat TreatmentQuenching & Tempering + High-Frequency Hardening
Radial Run-Out≤0.015 mm

 

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FAQ

 

Q1: What is the difference between an idler gear shaft and a standard shaft?

A1: The gear on an idler shaft does not transmit power; it only changes the direction of rotation. However, the shaft requires very low radial run-out for smooth operation.

Q2: What is the minimum order quantity?

A2: 50 pieces.

Q3: What is the production time?

A3: 30 days for standard sizes; 45–60 days for custom sizes.

Q4: What is the warranty?

A4: 1 year.

The entire product series can be customized.

 

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